XBG-P900 Automatic Yogurt Ice Cream Juice Rotary Cup Sugar Honey Filling Sealing Machine

Product Overview

The XBG-P900 is a high-performance rotary cup filling and sealing machine designed for high-speed, continuous packaging of liquid and viscous products into cups. This advanced filling sealing machine features a rotating turntable design with multiple stations that simultaneously handle cup loading, filling, film feeding, heat sealing, cutting, and finished cup discharge. As a complete packing machine, the XBG-P900 efficiently packages yogurt, ice cream, juice, honey, sugar syrup, pudding, and other dairy or beverage products into round, square, or oval cups. This versatile cup filling and sealing machine ensures consistent fill volumes, airtight seals, and high production throughput with minimal operator intervention. As a dedicated cup filling machine, it accommodates various cup sizes and materials including plastic, paper, and aluminum. The rotary design offers significant advantages over linear machines, including higher speed, smaller footprint, and smoother continuous operation, making it the ideal choice for medium to large-scale manufacturers requiring reliable, hygienic, and efficient cup packaging solutions.

Key Features

1. Rotary Turntable Design

• Multi-station rotary turntable with continuous indexing motion for high-speed operation.

• Smooth, vibration-free rotation ensures stable cup handling and consistent sealing quality.

• Compact footprint compared to linear machines with similar output capacity.

• Stations include cup loading, filling, film feeding, pre-sealing, main sealing, cooling, and discharge.

2. Precise Filling System

• Volumetric piston filler, servo-driven rotary pump, or flow meter filling options available for different product viscosities.

• Suitable for liquid products (juice, honey, sugar syrup) and viscous products (yogurt, ice cream, pudding).

• Drip-free nozzles prevent product waste and messy cup rims.

• Adjustable fill volume from 30 ml to 500 ml per cup (customizable).

• Filling accuracy of ±0.5% to ±1% for consistent product dosing.

3. Reliable Heat Sealing Technology

• Independent temperature control for each sealing station ensures uniform seal quality.

• Compatible with various sealing films: aluminum foil, plastic laminate, peelable film, and punctureable film.

• Airtight, tamper-evident seals that extend product shelf life.

• Automatic film feeding with tension control and film edge trimming.

4. Automatic Cup Handling

• Cup denester with automatic cup feeding for continuous operation.

• Cup presence detection prevents filling or sealing when cups are missing.

• Adjustable cup guides for quick changeover between different cup shapes and sizes.

• Handles round, square, rectangular, and oval cups with diameter 50–120 mm.

5. User-Friendly PLC Control

• Intuitive touchscreen HMI for easy setup, parameter adjustment, and recipe storage.

• Real-time monitoring of production speed, temperature, fill volume, and machine status.

• Recipe memory for multiple product and cup configurations.

• Self-diagnostic system with alarm alerts for film shortage, cup jam, temperature deviation, or low product.

6. Hygienic Construction

• Food-grade 304 stainless steel frame and product contact parts, compliant with GMP and FDA standards.

• Smooth, easy-to-clean surfaces with rounded corners and minimal crevices.

• Corrosion-resistant components suitable for acidic or dairy products.

• Optional CIP (Clean-in-Place) system for automated cleaning of filling heads and product contact surfaces.

7. High Production Speed

• Production capacity up to 900 cups/hour (depending on cup size and fill volume).

• Continuous rotary motion minimizes idle time between cycles.

• Suitable for both small batch runs and large-scale production.

Technical Parameters

Configurations

Applications

The XBG-P900 cup filling machine is widely used across the food, dairy, and beverage industries:

Dairy Products

• Yogurt cups (plain, flavored, Greek, drinkable)

• Ice cream cups (single-serve, family size)

• Pudding cups

• Custard and dessert cups

• Sour cream and cream cheese cups

Beverages

• Fruit juice cups

• Smoothie cups

• Drinkable yogurt

• Coconut water cups

Sweeteners & Syrups

• Honey cups (single-serve)

• Sugar syrup cups

• Maple syrup cups

• Chocolate sauce cups

Other Products

• Soup cups

• Sauce and condiment cups

• Pet food cups

• Fruit cups (preserved fruit in syrup)

Advantages of XBG-P900

1. High Efficiency: Rotary design with continuous motion achieves up to 900 cups/hour, significantly higher than linear machines of similar size.

2. Space-Saving: Compact rotary turntable occupies less floor space compared to linear machines with equivalent output.

3. Seal Integrity: Independent temperature zones and uniform pressure ensure consistent, leak-proof seals.

4. Versatile Cup Compatibility: Handles various cup shapes, sizes, and materials with quick changeover.

5. Precise Filling: Accurate dosing for both thin liquids (juice, honey) and viscous products (yogurt, ice cream).

6. Hygienic Operation: Stainless steel construction, easy-clean design, and optional CIP system.

7. Reliable Performance: Robust build quality ensures 24/7 operation with minimal downtime.

How It Works

1. Cup Loading: Cups are automatically fed from the denester onto the rotary turntable.

2. Filling: The rotary turntable indexes to the filling station where product is precisely dosed into each cup.

3. Film Feeding: Sealing film is fed from a roll over the filled cups.

4. Pre-Sealing: Film is lightly pressed onto cup rims in the pre-sealing station.

5. Main Sealing: Heat and pressure are applied in the main sealing station for airtight closure.

6. Cooling: Sealed cups pass through a cooling station for seal solidification.

7. Cutting: Individual cups are separated from the film web.

8. Discharge: Finished cups are conveyed to the outfeed for downstream packaging.

Optional Accessories

• Date/Lot Coder: Inkjet or hot stamp printer for printing production dates, batch numbers, or expiration dates on the film.

• Cup Washer/Air Cleaner: Removes dust or debris from cups before filling.

• Lid Applicator: Applies pre-cut lids instead of roll film (for certain configurations).

• Gas Flushing System: Nitrogen or CO₂ flushing to extend product shelf life.

• Conveyor Integration: Infeed and outfeed conveyors for seamless connection to upstream/downstream equipment.

Why Choose XBG-P900?

The XBG-P900 stands out as a reliable filling sealing machine that combines the advantages of rotary design with advanced filling and sealing technology. Unlike linear machines that require start-stop motion, the continuous rotary turntable ensures smooth operation, higher speeds, and less mechanical wear. As a complete packing machine, it integrates all packaging steps from cup feeding to sealed cup discharge, reducing labor costs and production time. Whether you need a cup filling and sealing machine for yogurt, a cup filling machine for honey, or a versatile system for various liquid and viscous products, the XBG-P900 delivers consistent quality and efficiency. Backed by comprehensive after-sales support, including installation, training, and spare parts service, this machine is a sound investment for growing food and beverage manufacturers.

After-Sales Support

• One-year warranty on mechanical and electrical components

• Spare parts supply with fast shipping

• Lifetime technical support and remote troubleshooting

• On-site service available for urgent repairs