Product Overview

The YL-F is a specialized 4-wheel rotary capping machine engineered for precise, gentle, and reliable application of pump sprays, perfume caps, and other delicate cosmetic closures. This advanced bottle cap machine is specifically designed to handle the unique challenges of cosmetic packaging, where presentation and product integrity are paramount. Utilizing a synchronized 4-wheel rolling mechanism, this bottle cap applicator ensures consistent tightening torque without damaging decorative caps, crimping spray mechanisms, or scratching sensitive surfaces. As a versatile bottle capping solution, the YL-F seamlessly integrates into cosmetic, pharmaceutical, and personal care production lines, offering both standalone operation and compatibility with existing bottle filling and capping machine systems. Whether applying crimp-style perfume pumps, screw-type lotion pumps, or snap-on cosmetic caps, this machine delivers exceptional results with minimal operator intervention.

Features

1. Precision 4-Wheel Capping Mechanism

• Four synchronized capping wheels rotate simultaneously to apply uniform pressure and torque around the entire circumference of the cap.

• Gentle rolling action prevents deformation of delicate pump sprays and decorative caps.

• Adjustable wheel pressure and angle accommodate various cap heights, diameters, and materials.

• Eliminates scuffing, scratching, or marking common with traditional chuck-type cappers.

2. Specialized for Cosmetic & Perfume Closures

• Engineered specifically for pump spray bottles, perfume atomizers, lotion dispensers, and fine mist sprayers.

• Handles crimp-style aluminum caps (ROPP), plastic screw caps, snap-on covers, and decorative over-caps.

• Preserves the aesthetic quality of luxury cosmetic packaging while ensuring secure sealing.

3. Fully Automatic Operation

• Complete bottle cap machine with automatic cap feeding, positioning, and application.

• Seamless integration with upstream filling equipment as part of a complete bottle filling and capping machine line.

• "No bottle, no cap" safety sensors prevent cap waste and machine jams.

• Continuous motion design for smooth, high-speed production without bottle shock.

4. Hygienic & Durable Construction

• 304 stainless steel frame and components resistant to corrosion from cosmetic formulations.

• Smooth, easy-clean surfaces meet GMP requirements for cosmetic and pharmaceutical applications.

• Food-grade materials where appropriate for products requiring higher hygiene standards.

5. Intelligent Control System

• PLC control with color touchscreen HMI for intuitive operation.

• Real-time monitoring of production speed, torque consistency, and machine status.

• Torque adjustment via digital interface with repeatable settings.

• Production counting, batch tracking, and alarm logging capabilities.

Drawings

Technical Parameters

Cap diameter: Φ20-Φ60mm

Power supply and consumption: 220V, 50HZ, 700W

Cap height: ＜100mm

Bottle diameter: Φ45-Φ110mm

Bottle height: 80-360mm

Capping Speed: 20-40 BPM

Air pressure  : 0.6-0.8Mpa   

Main configuration list:

Parts details:

Application

The YL-F 4-wheel capping machine is the preferred choice for industries requiring gentle, precise application of delicate closures:

Cosmetics & Personal Care

• Perfume & Fragrance: Applying crimp-style perfume pumps, atomizers, and decorative caps to glass perfume bottles.

• Lotions & Creams: Capping pump dispensers, flip-top caps, and screw closures for lotion bottles and cream jars.

• Hair Care: Securing spray triggers and screw caps on shampoo and conditioner bottles.

• Makeup: Applying caps to foundation bottles, primer tubes, and cosmetic containers.

Pharmaceutical & Healthcare

• Topical Medications: Capping pump dispensers for lotions, creams, and gels.

• Nasal Sprays: Applying metered-dose spray pumps to nasal spray bottles.

• Liquid Pharmaceuticals: Securing child-resistant and tamper-evident caps.

Food & Beverage

• Specialty Bottles: Applying pump dispensers to gourmet sauces, oils, and condiments.

• Beverage Containers: Capping sports caps and specialty closures.

Household & Chemical Products

• Cleaning Products: Applying spray triggers to household cleaner bottles.

• Industrial Chemicals: Securing pump dispensers for specialty chemicals.

Typical Bottle & Cap Combinations Handled:

• Glass perfume bottles with crimp-style pumps

• Plastic lotion bottles with screw-type lotion pumps

• Cosmetic jars with snap-on or screw caps

• Spray bottles with trigger sprayers

• Roll-on deodorant bottles with ball applicators and caps

Why Choose YL-F?

1. Specialized for Cosmetics: Designed specifically for delicate perfume pumps and cosmetic closures, unlike general-purpose cappers that may damage decorative finishes.

2. Gentle 4-Wheel Action: Eliminates scuffing, scratching, and deformation common with chuck-type cappers.

3. Versatile Applications: Handles pump sprays, crimp caps, screw caps, and snap-ons with minimal change parts.

4. High-Speed Production: Maintains cosmetic quality at production speeds up to 120 bottles per minute.

5. Easy Integration: Compatible with existing bottle filling and capping machine lines; available as standalone unit.

6. Quick Changeover: Ideal for contract packagers handling multiple SKUs and short production runs.

7. Premium Build Quality: Stainless steel construction with attention to detail for cosmetic industry standards.

Optional Accessories

• Cap Elevator: Automatic bulk cap feeding system for continuous operation.

• Vision Inspection System: Camera-based verification of cap presence, alignment, and integrity.

• Rejection Station: Automatic removal of improperly capped bottles.

• Torque Monitoring: Real-time torque measurement and data logging.

• Coding Integration: Synchronization with inkjet or laser coders for batch/lot printing.

• Anti-Static System: Prevents dust attraction on cosmetic packaging.

• Cleanroom Configuration: Enhanced filtration and smooth surfaces for pharmaceutical applications.

Compliance & Quality Assurance

• CE certified for electrical safety

• ISO 9001 quality management system

• Comprehensive factory testing before shipment